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002000-06 Access Plate Installation-Wing-Fuselage
accessplatecuttingtemplatecutoutpapertemplate_small.jpg usesameglueasusedforwoodtempates_small.jpg sticktemplateonsheetscrap_small.jpg cutaroundtemplateleavesomeextra_small.jpg disksanddowntoline_small.jpg drillnumber40pilotholesintempate_small.jpg drillholeinplatetostartcut_small.jpg startspiralcutatholelaterweusedspiralcutbitwithsomesucess_small.jpg cuttingouttemplatestayinginsidetheline_small.jpg
thisleavesalittleextrafortrimming_small.jpg trimmingclosertoline_small.jpg accessplatecuttingtemplatefinishingwithscotchbritedisk_small.jpg accessplatedoubleruseaccessplatecuttingtemplatemarkonmaterial_small.jpg makeaccessplatedoublerusingsamesheetthicknessastheskinitisinstalledon_small.jpg sandtolinesmoothedgesonwithscotchbritediskfinishbyhand_small.jpg sheetblanksforallaccessplatedoublersforwingsandfuselageallmadetogether_small.jpg usetheaccessplatecuttingtemplatetomarktheaccessplateoutline_small.jpg ononeplatesetdividerperdrawingmarkcutoutlineforaccesshole_small.jpg
clampallofthedoublerplatestogetherwithmarkedplateontop_small.jpg drillcutstartholenearcuttingline_small.jpg canbecutoneatatimebycurvedshearsorallatoncewithspiralcutbit_small.jpg notethesoftjawsinviseaswerotateandcutinsidetheline_small.jpg usedfastmediumandslowmethodstotrimuptotheline_small.jpg usedeburrtoolscotchbritewheeltosmoothfinishbyhand_small.jpg completedaccessplatedoublersandaccesscovercutouts_small.jpg layoutlocationofaccessplateperdrawingpositionaccessplatecuttingtemplate_small.jpg drillandclecofirstholecheckalignmentthendrillandclecosecondhole_small.jpg
drillandclecoworkingfromcentertoends_small.jpg drillandclecoeveryholeremovecleanoutmetalshavingsanddeburrforatightfit_small.jpg putafewdropsofoilonedgeofcuttingtemplate_small.jpg useaverysharpscribetoscratcharoundthetemplate_small.jpg thecuttinggoesveryquickly_small.jpg whenthescribebeginstobreakthroughlighttappingwillbegintobreakitloose_small.jpg scribemoreasneededuntilaccessplatebreaksfree_small.jpg besttoimmediatelymarktheinsideoftheaccessplatewithscribethenink_small.jpg usesmoothflatfileanddeburrtooltoremovesharpedgesinsidethehole_small.jpg
smooththeedgesofthecutoutaccessplate_small.jpg clampaccessplatecuttingtemplateondoublermarkoutlineofaccessdoor_small.jpg insertdoublerintoholenowweknowwhytheyareovalshaped_small.jpg clampinplaceusingaccessdoormarktoalignwithhole_small.jpg drillclecobothsidesbetweenclampscontinuemovingclampsuntilallholesaredrilled_small.jpg marktheaccessplatedoublerplateforeaseofassemblylater_small.jpg cutoutaccessplatecovertemplate_small.jpg clamptemplatetoaccessdoordrillnumber40pilotholesatfastenerpositions_small.jpg ifaccessplateiscurvedformbendasneeded_small.jpg
usemarktoreorienttheaccessplateplaceinpositionfordrillingthroughpilotholes_small.jpg usepilotholetodrillfirstfastenerlocationinaccessplatewithnumber30drill_small.jpg drillandclecopilotholeonoppositesidecontinueworkingfrommiddletoside_small.jpg nowweneedtoinstallnutplatesontheaccessplatedoubler_small.jpg drillnutplaterivetholesateachaccessplatefastenerlocation_small.jpg reamthefastenerholefornumber8screws_small.jpg reamtheaccessplatefastenerholesfornumber8screws_small.jpg deburralloftheholesonthedoublerplateandontheaircraftskin_small.jpg makesuretheorientationmarkisstillvisiblehadtoredothisonwhereicanseeit_small.jpg

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