Back to 24 Electrical System Click on Index Picture to Enlarge 240000 Electrical Wiring
wireterminalinstallationcutshrinktubeslideonwirestripendofwire_small.jpg avoidstrippernicksslideonterminalwireshouldextendpastclampsinglecrimp_small.jpg slideshrinktubeoverterminalkeeptubeshortoftheringshrinkwithheatgun_small.jpg routewirescreatingcommonwirepathsbetweeninstrumentsforneatness_small.jpg followthesamecommonwirepathsasadditionalwiresareadded_small.jpg continueaddingwireskeepingitneat_small.jpg usebrassnutsandlockwasherssuppliedwithinstrumentsthreeonaterminalisok_small.jpg thesearetheinstrumentgroundwires_small.jpg nextweconnecttheinstrumentpowerwirestothecircuitbreakerswitch_small.jpg
voltmeterconnectsdirectlytothe12voltpowerbus_small.jpg turnandbankconnectstoitsowncircuitbreaker_small.jpg auxiliarypowerplugneedspushonconnectorstartednewgroundpostonvoltmeter_small.jpg busstriptrimendofbrasswirebraidfluxandsoldertrimmedend_small.jpg startholewithawlexpandholecarefulnottobreakanywiresattachwithscrewprovided_small.jpg continuetheprocessconnectingbusstriptothenextcircuitbreakerswitch_small.jpg continueconnectingbusstriptothecircuitbreakerswitches_small.jpg connectvoltmeterdirectlytothebusstrip_small.jpg trimfluxsolderendofbusstripneededtotrimalittlemoreaftersoldering_small.jpg
busstripinstalledneedcoverforprotectionfromshorts_small.jpg busstripcovercutpieceofvinyltubetolength_small.jpg splitentirelengthoftubecoverbussandswitchcontactssecurewithtiewraps_small.jpg busstripdoneeasytocutatiewraportwoifneededtoaccessconnections_small.jpg therestoftheconnectionsmostlygothroughtheconduittotheenginecompartment_small.jpg conduitinstallationdrillandreambulkheadbandfirewallperdrawingslideconduitin_small.jpg slideintopositionperdrawingatbulkheadbmarkforlengthatfirewall_small.jpg cutconduittolengthbevelinsidetheendwithdeburrtooltoreducechaffingofspiralwrap_small.jpg gluetheconduitinplacewithabeadofprosealatbothends_small.jpg
placepaneloncockpitfloorputtemporaryguideloopatleftlowercornertoroutewires_small.jpg startedwiththetinytachwirefeedintoconduitatbulkheadbandpulloutatfirewall_small.jpg thenwepushedthegeneratoroutputcablethroughtheconduitfromthefirewallside_small.jpg generatorcablewasnotlongenoughmadeextensiontoreachcircuitbreakerswitch_small.jpg leaveabouteightinchesofslackbetweenleftsideofpanelandconduit_small.jpg nextwefeedthroughthesecondaryignitionpowerthroughtheconduit_small.jpg terminateatignitioncoilfeedthroughpanelguideterminateoncircuitbreakerswitch_small.jpg twistwrapsaregreatfortemporarymanagementofwiresduringinstallation_small.jpg continueprocessconnectingtheinstrumentsenderunitstotheirpanelguages_small.jpg
wiringconnectionscompletebutstillwithtemporarytiewraps_small.jpg fireretardantspiralwrapusedtoprotectsinglewiresandformwirebundles_small.jpg herewehavealongrunofasinglewire_small.jpg wrappingtogethertheintersectionofasmallerwirewithabundle_small.jpg wirescaneasilyexitabundlewhereneeded_small.jpg youwillappreciateitifyoucutoffsharpcornersaftertrimming_small.jpg oilpressuresenderunitwireprotected_small.jpg installclampsperdrawingimportanttokeepbundlesclearofgeneratorrotor_small.jpg atfirewallconduitentrancepushthespiralwrapabouttwoinchesinside_small.jpg
usespiralwrapatbulkheadbconduitentranceinthesameway_small.jpg routewiresfromsecondarybatteryandfuelgaugeintobundleandthroughguideclamp_small.jpg routepitotandstaticlinesthroughguideclampmakespanelremovalforaccesseasy_small.jpg wireswrappedtogetherbehindtheinstrumentpanel_small.jpg wireswrappedtogetherinfrontofthefirewall_small.jpg

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