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243010 Primary Battery
primarybatteryboxcutoutfullsizetemplatesforbottombothsideandtop_small.jpg usesprayadhesivetosticktemplatestomaterialtocutoutparts_small.jpg drillpilotholesandbendreliefholesthroughtemplate_small.jpg deburrbendreliefholesandtrimbendreliefnotches_small.jpg roundcornersandsmoothedges_small.jpg fordownbendsalignrulerwithlongflangebendlinemarkflangebendlineonbackside_small.jpg aligninbrakeonlinedrawnandmakedownbends_small.jpg useformingplierstomakeshorterflangebendusegenerousbendradius_small.jpg usetemporaryscrapspacertoholdbatteryboxbottomlevelduringfituptosiderail_small.jpg
holdbatteryboxbottominplacedrillthroughsiderailataftpilotholethencleco_small.jpg drillthroughbulkheadcatfrontflangepilotholeclecofromthefrontside_small.jpg drillthesecondflangeholeandclecofromthefront_small.jpg drillthefrontfastenerholethroughthepilotholeonthesiderailflange_small.jpg reambothholesatbulkheadctofinalsizeperdrawinginstalltemporaryboltsandnuts_small.jpg usestubdrillbitindiegrindertoreamsiderailholesfortemporarybolsts_small.jpg removebatteryboxbottomclampbatteryboxsidesusingalignmentmarks_small.jpg positionthefrontbatterysidecanbeadjustedtofitthewidthofthebatteryused_small.jpg usedlongbittodrillandclecothepilotholesforthebatteryboxsidepieces_small.jpg
markthebatteryboxsidesforeasierassemblylater_small.jpg usesolventtoremovetemplatesandcleanupglueresidue_small.jpg deburrsolventcleandeglossandrelablethebatteryboxbottomandsides_small.jpg dimplethefastenerlocationsforthebatteryboxsides_small.jpg coatwithcorrosionpreventativepaint_small.jpg clecotogetherandusesqueezerorrivetgunasneededtoassemble_small.jpg batteryboxbottomandsideassembledreadytofitintofuselage_small.jpg installbaseandsidesintofuselagewithtemporarybolts_small.jpg placebatteryboxtopinpostion_small.jpg
drillthroughfrontbatteryboxfrontflangethroughbulkheadc_small.jpg reamholetofinalsizeperdrawingandattachwithtemporaryhardware_small.jpg carfullysquaretheaftbatteryboxsidebeforeclampingtothebatteryboxtop_small.jpg removefromfuselageusebatterytosquareandfitfrontsidelayingontable_small.jpg drillandclecothebatteryboxtoptothesides_small.jpg usedlongdrillbittodrilltogettosomeofthefastenerlocations_small.jpg deburrsolventcleandeglossdimpleandcoatwithcorrosionresistantpaint_small.jpg rivetbatteryboxtoptothesides_small.jpg installnutplatesdrillreamcountersinknutplatedimpleflangeandrivet_small.jpg
batteryretainerstrapsetdividersmarkoneendperdrawinganddrillsmoothcorners_small.jpg setdividerforbatteryretainerstrapbendthenattachtobatterybox_small.jpg bendretainerusescraponequarterinchthickspaceronbatterywhenbending_small.jpg measurealreadybentendtransfermeasurementtooppositesideandbend_small.jpg marksecondforfastenerperdrawingdrillholeandsmoothcorners_small.jpg batteryretainerstrapcheckingfitcleandeglossandusecorrosionresistantpaint_small.jpg batteryboxtopaftmountholedrillpilotholefrominsidereamtofinalsizefromoutside_small.jpg deburrholeontailconeskinanddimplefornumber8countersunkscrew_small.jpg primarybatteryboxspacermakefromscrap_small.jpg
attachspacertobatteryboxtopaftcornerwithnutplateoninside_small.jpg drillnutplaterivetholescountersinkspacerfornutplaterivets_small.jpg nutplaterivetcameoutonedgeofflangetrimspottoclearrivetprotectwithscrap_small.jpg deburrrivetandbatteryboxtopmountscrewholes_small.jpg rivetprimarybatteryboxspacerinplace_small.jpg ifneededmakeadditionalspacerstopreservethecontourofthetailconeskin_small.jpg linebatteryboxwithweatherstrippingperdrawing_small.jpg mountfuseholderonbatteryboxtopwithnumber8screwsperdrawing_small.jpg usecircletemplatetomarkbatterycableholelocationonbulkheadcperdrawing_small.jpg

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