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322001-09 Nose Landing Gear
nosegearsteelplatepartsnosegearforkfabricationcutoutfullsizetemplate_small.jpg tracefirstsideofthenosegearfork_small.jpg flippatternoveranddrawoppositeside_small.jpg cutoutnosegearforkoneside_small.jpg cutoutnosegearforkoppositeside_small.jpg trimcornersroundongrindersmoothedges_small.jpg usetemplatetomarkbendlinescenterpunchthestruthole_small.jpg usetemplatetocenterpunchtheaxleholeononesideonlydrillaxlepilothole_small.jpg drillnosestrutpilotholereamtofinalsizeanddeburrhole_small.jpg
clamponeinchroundtubeonbendlinemakesureitissquaretothefrontedge_small.jpg heatbendlineandbendaroundtheoneinchtubeallowtocoolslowlyinstillair_small.jpg turnnosegearforkaroundandbendthesameway_small.jpg checknosegearforkforsquarecornersandcheckwidthontemplate_small.jpg useaxlepilotholeasguidetodrilloppositeaxlehole_small.jpg nosewheelforkjustlikeinthepicture_small.jpg nosegearstrutforkinserttubeandclampthroughforkdistanceperdrawing_small.jpg tackweldonfrontcheckwithsquareadjustasneededthentackweldonback_small.jpg withfrontandreartacksdonesquareforkandtackonbothsides_small.jpg
completeweldallthewayaroundinsideforkthisisasteelweldnotabrazeweld_small.jpg clampplatebrazetackmoveclampandtackallthewayaroundbeforewelding_small.jpg struttolowerplatesteelweldthesidesonlyperdrawing_small.jpg firewallmountplatecutoutfullsizetemplate_small.jpg usecuttingpatternstofindmaterialtracearoundtemplate_small.jpg coattemplatewithsprayadhesiveandattachtofirewallmountplate_small.jpg centerpunchallholesthroughtemplateclampbothplatestogetherfordrilling_small.jpg drillfirstmountholetemporarybolttogetherthendrillremainingmountholes_small.jpg boltfirewallmountplatesdrillpilotholereamholetooneinchmylargestbit_small.jpg
markfinalsizeholeperdrawingfileandgrindforsnugfitofuppermounttube_small.jpg firewallmountplatesreadytoinstallinfuselage_small.jpg steeringbellcrankstrutlowerplatestruttopbearingplatecutoutfullsizetemplates_small.jpg traceeachonmaterialcutoutglueontemplatepunchanddrillpilotholesincenter_small.jpg dothesameontheremainingparts_small.jpg reamallthepilotholestoonequarterinch_small.jpg afterreamingpilotholesusesolventtoremoveallthetemplates_small.jpg reameachparttooneinchbiggestdrillihave_small.jpg struttopbearingplatereambothholestofitoneoneeighthtube_small.jpg
steelplatepartsfornosegearstrutdoneandreadytoassemble_small.jpg steeringheadtubebearingplatepositionevenandsquaretoendoftubetackweld_small.jpg brazeweldallthewayaroundbothsides_small.jpg sandtheweldontopoftube_small.jpg topoftubeissmoothandevenwithbearingplate_small.jpg cleanupanyweldontheinsideofthesteeringheadtube_small.jpg grindtheholeforthemounttoptubetofitata16degreeangle_small.jpg notegrindtheloweredgebelowandtheupperedgeontop_small.jpg useangletemplateondrawinggrinduntiltoptubeintersectsat16degrees_small.jpg
firewalltoptube16degreeangleintersection_small.jpg firewallmounttoptube16degreeanglecutouttemplate_small.jpg puttapeoveralignmentmarksthenwraptemplatearoundtube_small.jpg wraptightaroundthetubeandsecurewithtapeslideoffoftubetemplatedone_small.jpg slidetemplateofftuberolltogetitperfectlyroundslidebackontoptube_small.jpg aligntemplatewithendoftoptubeandmarktrimlineontoptube_small.jpg startingcutwellinsideofthelinewiththehacksaw_small.jpg usingthecutoffwheelandsmallstonetogrindclosertotheline_small.jpg puttemplatebackontocheckprogressgrindandfiletothetrimline_small.jpg

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