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537000-13 Air Vent Fabrication
airventscutoutfullsizetemplateforairventbody_small.jpg usedscrapaluminumsheettracearoundtemplatecutoutoutsheetblank_small.jpg markbendlinesontherearedgeofthesheet_small.jpg markbendlinesonthefrontedgeofthesheet_small.jpg drawbendlineonthefirstside_small.jpg turntemplateoverandmarkbendlinesontheoppositesideofsheetblank_small.jpg usescotchbritewheeltosmooththesideedgesonbothsheetblanks_small.jpg finishtheedgeusingthescotchbritewheelbyhand_small.jpg maketwoairventmainbodysheetblanksbendlinesmarkedonbothsides_small.jpg
aligninboardbendlineinbrakemakefirstbendnotewidesideittotheleft_small.jpg turnaroundandmakethesecondinboardbend_small.jpg inboardchannelbendsdone_small.jpg nowwebendtheoppositeairventnotethewidesideisnowtotheright_small.jpg makesuretomakearightandleft_small.jpg useformingplierstostartflangebendonoutsidebendline_small.jpg bendalittlebitatatimeworkingdownthelengthoftheseam_small.jpg afterreachingtheendofseamstartbacktheotherdirectionbendingalittlemore_small.jpg backandforthwegobendingalittlemoreeachtime_small.jpg
firstflangeseambenddonebendtheflangeontheothersidethesameway_small.jpg firstairventdonehereweneedtomakesuretomakearightandleft_small.jpg trimthelargeendoftheairventmainbodyperthedrawing_small.jpg usedisksandertotrueendofairventbodynotethisistheleftside_small.jpg thisittherightsideventbodyissquaretotheupperedge_small.jpg ventbodyisalsosquarefromthebase_small.jpg rightandleftairventbodys_small.jpg airventdoorcutoutfullsizetemplate_small.jpg backtothescrapbinforthematerialtracedoortemplate_small.jpg
bothtcutatthesametimeonthebandsawcutoutsidetheline_small.jpg atthispointboththeleftandrightareidentical_small.jpg stackdoorstogethertrimtolinewithdiegrindersandingdisk_small.jpg smooththeedgeswiththescotchbritewheel_small.jpg finishsmoothingbyhand_small.jpg finishinginsidecornerswiththesmoothroundfile_small.jpg markbendlineperdrawing_small.jpg besuretomarkbendlinestomakeleftandrightdoors_small.jpg setedgeflangetoolbackfromthelinealittle_small.jpg
helpstohavedrawingtheretobesure_small.jpg keepbendradiusaboutonesixteenthinchtoavoidcracking_small.jpg finishedbendthelineisaboutthemiddleofthebend_small.jpg leftandrightdoorsdonejustlikethedrawing_small.jpg airventhingemarklengthfortwohingesperdrawing_small.jpg cuttinghingesegments_small.jpg setdividerstohingewidthperdrawing_small.jpg markhingewidthusingdividers_small.jpg extendingtrimlineallthewayacross_small.jpg
trimhingesegmentsoutsidetheline_small.jpg disksandhingesegmenttotheline_small.jpg roundingcorners_small.jpg smoothingedgeswithscotchbritewheel_small.jpg setdividerstorivetedgedistanceperdrawing_small.jpg markairventhingesegmentsrivetline_small.jpg markrivetlocationsperdrawing_small.jpg predrillrivetholesinairventhinge_small.jpg cuthingemountstripextralongfromscrap_small.jpg

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