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571201-08 Wing Aft Attachment
wingaftattachanglelocatematerialoncuttingpatternmeasuretheangle_small.jpg usesquaretoextendmarkouttotheedge_small.jpg cuttingwithhandsawpieceistoolongformybandsaw_small.jpg markoneflangefortrimmingperdrawing_small.jpg markingtheflangeforcutting_small.jpg cutoutsidetheline_small.jpg disksanddowntotheline_small.jpg beveltheedgeswiththesandingdiskinthediegrinder_small.jpg finishsmoothingedgeswithscotchbritewheel_small.jpg
finishingedgesbyhand_small.jpg measureandmarknarrowflangefortrimmingperdrawing_small.jpg circleguageusedtomarkradiusonangle_small.jpg trimmingflangeonbandsaw_small.jpg usingthebackupandnibblemethodtomaketheturn_small.jpg nibblecutnotthatprettybutthesandingdiskwillsmoothouttheroughspots_small.jpg usecarenottodishoutthewideflangewhilesanding_small.jpg stopherefornow_small.jpg wewillfittheangleintothefuselagebeforefinishingtheends_small.jpg
anglegoesbehindthebottomofbulkeadcweneedawaytoseeitoutside_small.jpg useflatendedpunchthisoneisoneeighthinchindiameter_small.jpg holdpunchagainstbulkheadcandtaplightly_small.jpg thelineofbumpsintailconeskinwillhelpusnotdamagebulkheadb_small.jpg startlineofbumpsabout3inchesfromcenterlinetoabout3inchesoutboard_small.jpg markabout2andonehalfinchesfromcenterlineforcutstartingpoint_small.jpg drawlineoverbumpsfromtheinboardstartingpointto6inchesoutboard_small.jpg startcutatinboardendofthelinedonotcrossthelineofbumps_small.jpg holddiegrinderparallelwiththebulkheadnotperpendiculartotheskin_small.jpg
checkingcutfrominsidelooksgoodaboutoneeighthinchbehindthebulkhead_small.jpg rulercancheckdistancefromcuttobulkheadtouchbulkheadwithrulercorner_small.jpg markruleratthatpoint_small.jpg marklineofpointsthesamewaythenconnectthemwithaline_small.jpg usingthenewlinecarefullywidentheholealittleclosertothebulkhead_small.jpg nowwecanseethebulkheadcarefullyextendtheholetoendof6inchline_small.jpg placetheangleupsidedownintotheholeholdparallelwiththecentersection_small.jpg canseethattheholeneedstobeextendedoutboardalittlefarther_small.jpg nowtheholeiswideenoughforthewingaftmountangle_small.jpg
turntheanglerightsideupandinsertintothefuselageupforthenextstep_small.jpg markthefuselagewherthenarrowflangewillgoin_small.jpg flangelinewilllooklikethissomekindofmiracleofgeometry_small.jpg alignrulerwithholeandlinetocompletethetriangle_small.jpg drawcutlineonthetailconeskin_small.jpg readytocutoutthefullholeforthewingaftmountangle_small.jpg cuttingthelongsideofthetrianglefirst_small.jpg carfullynicktheskinontheshortsideofthetriangle_small.jpg thenafteritcoolsdownbreakoutthepiece_small.jpg
trimtheholelargeralittleatatimeasneededtofittheaftwingmountangle_small.jpg nowwecanslidetheangleintothefuselageononeside_small.jpg cuttheoppositeholethesameway_small.jpg lookinginonesideandouttheother_small.jpg filefuselageskinevenwithbulkheadtrynottotouchbulkhead_small.jpg nowwecanslidetheangleallthewaythrough_small.jpg finishingwingaftattachanglemarkcenteroftheangle_small.jpg measuretobothoutboardwingboltlocationsperdrawing_small.jpg circletemplateworksgreatforthisjob_small.jpg

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