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716001-11 Engine Carburator Heat Box
carburetorheatbox_small.jpg carburetorheatboxcutouttoppieceoftemplatefromassemblydrawing_small.jpg alignonmarksandtapetemplatetogether_small.jpg applysprayadhesiveontemplateuseampleamountsforthistask_small.jpg alignandattachtemplatetomaterial_small.jpg presstemplatedownfirmly_small.jpg followingthiscuttingordercutoutbutterflyvalvefirst_small.jpg cutcarburatortubethencutaircleanertubeandvalvestop_small.jpg cutapartcarbheatmainbodythencuttopplate_small.jpg
finallycutapartendcapsvalveleverandsecondvalvestop_small.jpg carbheatmainbodymeasurescrapfortestbendcutandmarkbendpoints_small.jpg alignfirstmarkinbrakeandbendmoveuptosecondmarkandbend_small.jpg turnaroundalignfirstmarkandbendmoveuptosecondmarkandbend_small.jpg makeasmanytestpiecesasneededtoworkwithyourbrake_small.jpg checkpieceontemplatesifitdoesnotalignmovebendmarksandtryagain_small.jpg picturedrillpilotholesinmainbodythroughthetempate_small.jpg usethebendmarksfoundusingtestpiecesmakebendsinsameorder_small.jpg usesolventtopeeloffthetemplate_small.jpg
endcapformblocktraceendcutsandtoshapecheckfitinmainbody_small.jpg roundcornersforformblocktofitmainbodyroundedgestofinish_small.jpg makeclampblocktraceunderroundededgeofformblockandcutout_small.jpg clampformblockandendcaptogetherandformendcapwithhammer_small.jpg clipmainbodyflangecornersadjustflangesasneededremovetemplate_small.jpg clamptheendcapinthemainbodyonbothsides_small.jpg tackbrazeweldeachtabcornerfillweldallthewaytothecorner_small.jpg pilotholeforvalveshaftonmainbodyguidesdrillingoftheoppositeside_small.jpg valvestopalignbendlineinbreak_small.jpg
bendvalvestop_small.jpg carbaircleanertubesformwithsmalladjustablewrenchremovetemplate_small.jpg aligntubegapatbottomtackwelduseclamptoholdtubeinplaceattop_small.jpg tackweldtubeattopweldtubetherestofthewayaround_small.jpg weldonoppositetubeexceptforvalveshaftlocationbothendsarethesame_small.jpg drillholesclosetogethercutbetweenholesandbreakout_small.jpg grindingstonecleanupinsideoftuberoundcornerinsidesmoothwalls_small.jpg valvebearingbothsidesbolttoalignwashertackweld2placesfinishweld_small.jpg reamandalignvalveshaftfilewashersmoothinsertshaftmarkbothsides_small.jpg
grindflatbetweenmarksfinishwithfilesquarecornersfittowidthofbox_small.jpg markbutterflyvalvewidthtrimwidthandcornerscheckfitinmainbodybox_small.jpg markfastenerlocationsperdrawingpunchpilotdrillplaceinboxwithshaft_small.jpg holdinclosedpositionanddrillvalveplatethroughshaftwatchyourfingers_small.jpg tapshaftreamvalveplateholesassemblevalvemarkandtrimasneeded_small.jpg uselighttocheckfitgaponrightsidegentlyadjustboxsidewithhammer_small.jpg markvalveattopfornotchestrimplatetopbottomuntilitopenscorrectly_small.jpg fitvalvestoplengthremovetemplatesmoothedgesofparts_small.jpg clampstopinplacealignvalvehorizontaltacktwoplacesthenweld_small.jpg
marklengthofvalveshaftperdrawingcuttolength_small.jpg cutdrillleverclampangleperdrawingtackweldtakeapartfinishweld_small.jpg butterflyvalveshaftandleverassemblydone_small.jpg afterassemblybrazeweldthescrewheadsalooseonewouldbeadisaster_small.jpg heatinletductcuttubeperdrawingclampandbrazeweldacrosstop_small.jpg cutholeatbottomofthevperdrawinggrindtofitonflattopplate_small.jpg peelofftemplateclampinplacebrazeweldallthewayaround_small.jpg drillholesthroughtopplatecutoutpiecegrindtofinalsize_small.jpg heatexhaustportlayoutdrillcutoutsmoothedges_small.jpg

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