Back to 70 Engine Installation Click on Index Picture to Enlarge
Page:[1] [2]
752000-04 Engine Cooling Baffles
beforecylinderswepreparecooltindrilldeburrandinstallsafetywire_small.jpg feedsafetywireupbetweencylindersoncooltininstallation_small.jpg twistsafetywirearoundmiddletopcylinderstudstoholdcooltinsecurleyinplace_small.jpg checkpushrodtubeclearancebendco0ltinnotpushrodtubeforclearance_small.jpg drillnumber40pilotholesincylinderfinsonequarterinchfromtopandsideedges_small.jpg enginebaffleclipmeasurecutandsmooththepiece_small.jpg coverplierswithtapemakesmallbendnearendfirstthenmakesecondbend_small.jpg formtofitcylinderstudtightensoitsnaptightlyintoplace_small.jpg markclipevenwithtopofenginecaseremoveandbendreinstalltocheckfit_small.jpg
enginebafflescutouttemplatetapetogetheratthexmarks_small.jpg usecuttingpatternstofindmaterialusesprayadhesivetosticktemplates_small.jpg cutoutfirstsetofbafflepiecesforoneside_small.jpg tracethefirstsetofpartonthematerialandcutoutpartsfortheoppositeside_small.jpg stackbaffletoppiecesdrillbendreliefholesbolttogethersmoothandroundedges_small.jpg drillremainingbendreliefholecutouttabnotchessmoothtabedgesroundcorners_small.jpg clamppiecestogetherremoveboltscutandsmooththeremainingnotches_small.jpg solventremovestemplatesmoothtabswithscotchbritewheelandhalfroundfile_small.jpg clamptogetherthesideplatesanddrillthesparkplugpilotholes_small.jpg
enginebafflesidepiecemarkbendlinesfliptemplateoverfortheoppositeside_small.jpg makesureyouhavemarkedarightandleftsideenginebafflesidepiece_small.jpg makethebendsperdrawing_small.jpg clampsidepieceoncylinderheaduseformblockforspacer_small.jpg adjustbendsforgoodfitaroundintakeflangealignsparkplugpilotholesoverplugs_small.jpg markcylinderheadplaceholefinderdrillsidepiececlecoinplace_small.jpg enlargesparkplugholeatleastbigenoughforsockettofitthrough_small.jpg trimandsmoothedges_small.jpg insertenginebaffletopintothecooltin_small.jpg
bendbaffletoparoundtheuppercorneroftheenginecase_small.jpg removebaffletightenbendcasesideto90degreessmoothcurveonoutboardside_small.jpg checktopbafflefitholdsinplacewithonefinger_small.jpg usetabbendingtoolmarkfronttabbendlinebeforebendingtab_small.jpg markcenterlineofafttabputbaffletopinplacealigntabwithholeanddrill_small.jpg drillthetabonthemarkclecoinplace_small.jpg alignbendinsidepiecetoppiecedrillcenteroftabthreeeighthinchfromedge_small.jpg usethetemplatetoaligntheholesonthewidertabs_small.jpg enginebafflesidetotoppiecefitupdone_small.jpg
enginebaffletoppieceshapingbendatfrontofbaffleatbottomofcylinderhead_small.jpg markfastenerpositiononbaffleclipperdrawingclampanddrillfastenerhole_small.jpg drillaftcooltinbafflepilotholeonehalfinchbelowtopatcenteroftoppiecestrip_small.jpg clecotopbafflepiecetocooltinbaffle_small.jpg markandtrimbafflearoundtheaftexhaustports_small.jpg enginebafflesideandtoppiecefitupcomplete_small.jpg removebafflesmarkedgeofbafflesidepieceandtrimoffexcess_small.jpg marktheafttabonthetopandsidebaffleplatestheydonotgetdimpled_small.jpg deburrsolventcleanscotchbritedeglossdimpleexceptmarkedholes_small.jpg
paintthetabsandinsideofthebaffle_small.jpg clecobaffletogetherandrivet_small.jpg drillandtaptheheadfornumber8screwdrillbaffleforscrew_small.jpg compufiresparkplugwirefittinggrommetneedsholetobeenlarged_small.jpg centergrommetonpugmarktrimholeoneeightinchsmallerthatgrommetdiameter_small.jpg carefullytrimbootoffofsparkplugwirecleanupongrindingwheel_small.jpg lubesparkplugcapwithsiliconesprayslideoversparkpluguntilitclicksinplace_small.jpg grommetsneededforgoodcoolingairflowtorearcylinders_small.jpg markaroundoilcoolermountpadtrimandsmoothedges_small.jpg

Photo album created with Web Album Generator