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761000-06 Engine Throttle-PitchTrim Quadrant
enginethrottlepitchtrimquadrant_small.jpg cableclampboltuseholeinblockdrilljustunderheadperdrawing_small.jpg cableclampbearingplacetubeonspinnerboltandfinishfirstend_small.jpg beveltheoutsideedgeongrinderandinsideedgewithdeburrtool_small.jpg marktubelengthusingoneeightthickscrapcutoffcutlongerthanmark_small.jpg placeonspinnerboltandfinishsecondend_small.jpg setcaliperscaleto0atwidthofleveropen30thousandsinchthenlock_small.jpg grindclampbearingonspinnerboltuntilitjustfitsinsidethecalipers_small.jpg beveltheoutsideedgeongrinderandinsideedgewithdeburrtool2_small.jpg
clampboltbearingandcablebearingrotatesinleversecurelowfriction_small.jpg cablehousingclampuseonequarterthickscrapsfrommainlandinggear_small.jpg cutflatareabigenoughforfirstclampssmoothandsquareonecorner_small.jpg layoutthefirstcablehousingclampcenterpunchtheholelocation_small.jpg easiertodrilltheholebeforecuttingoutpiececutoutpieceonthebandsaw_small.jpg hardtosandsuchasmallpartuseapusherinstead_small.jpg markradiuscutwithbandsawsmoothedgesthistimewithpushers_small.jpg usefirstclampastemplatetoroughcutouttheremainingclamps_small.jpg bolttwoclampstogetherforfinalshaping_small.jpg
markcablehousinglocationperdrawingcenterpunchonsplitline_small.jpg startwithoneeighthpilotholecheckforgoodcenteringfinishpilothole_small.jpg reamholetofinalsizeperdrawing_small.jpg takeapartcablehousingclampsmoothandroundedges_small.jpg cablehousingclampsdonemadeextrasincaseonegetslost_small.jpg frictionwasherspacerlayoutcenterholesonscrapcenterpunchholes_small.jpg drillcenterholesdrawoutsidediameter_small.jpg cutwelloutsidethelinesotherewillbeplentyofmaterialforfinaltrimming_small.jpg boltfrictionwasherstogetherchuckindrillandspinwhilesanding_small.jpg
setcaliperstodiameterofwashersanduntilitjustfitsthroughcalipers_small.jpg finishbysmoothingedgesfrictionwasherspacersaredone_small.jpg throttleandpitchtrimleverssetdividerstowidthperdrawingusescraps_small.jpg measurelengthperdrawingcircleguideforendradiuscutoutonbandsaw_small.jpg finishshapingonthedisksanderroundthensmooththeedges_small.jpg markholelocationsperdrawingmarkatmiddlefordrilling_small.jpg centerpunchholesfirstdrillallholestosmallestknobenddiameterfirst_small.jpg reammiddleholesandcableendholestofinalsizeperdrawingdeburrholes_small.jpg markthebendlinesonthethrottleleverperdrawing_small.jpg
aligninvisewithaluminumscrapforsoftjawsbendknobendfirst_small.jpg usefullscaledrawingtogaugebendapproachbendalittleatatime_small.jpg makesecondbendoppositedirection_small.jpg throttleleverbendfinished_small.jpg throttlepitchtrimbaseanglemeasureusingcuttingpatternstofindmaterial_small.jpg measuretopflangeonbothendofangledrawcutlineandtrimangletosize_small.jpg clipcornerstrimtofinalsizesandbeveledgessmoothwithscotchbrite_small.jpg cutoutfullsizetemplate_small.jpg sprayadhesivefoldtemplateonbendlineapplytemplatetoangle_small.jpg
cutoversacrificialplywoodoutsidethelinetrimtolinewithsandingdisk_small.jpg drillfirsttheonequarterholethendrillthethreesixteenthholesperdrawing_small.jpg drillthelineofthreesixteenthholestomaketheslotforthelever_small.jpg reamslotwithdrillfilesidessmoothfinishendswithroundfiledone_small.jpg removetemplatewithsolventsmoothandroundedges_small.jpg knobaligngrainsandhalfinchdiameterflatspot_small.jpg markdrilldepthperdrawingdrillcenterprethreadwithnumbereightscrew_small.jpg diptheknobintocoatingshakeoffexcessstandupinholeinwoodbase_small.jpg whencompletelydrydeglosswithscotchbritecleanwithairdipagain_small.jpg

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